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Nickel Plated Wires

Lead-in-wires are produced by welding three wires - namely; the Inner Lead (which supports the filament), Press or Seal (which provides the glass-to-metal seal), and the Outer Lead (which is directly connected to the power source).

For domestic lamps, fluorescent lamps, and automobile lamps; the inner lead material is mostly made of Nickel Plated Steel (NPS) or Nickel Plated Bronze (NPCuSn) or Nickel Plated Copper (NPC) wire.

Gem manufacturers all the above three materials in its "sate-of-the-art" facility for in-house consumption and exports (worldwide). The wires are bright, smooth and highly suitable to make lead-in-wires on automatic, high-speed machines.

These wires confirm to the relevant customer specifications or international standards, as per requirements. The wires are available in various DIN Spools from DIN 80 to DIN 355 depending on diameter of the wire and the customer's requirement.

Broad Properties and Specifications

The following table gives properties of these wires in general. Please contact us for more detailed specification of these wires.

Description of wire	Sizes Available (dia in mm) Tolerance on dia: ±0.01	Plating Thickness (in micron)	Tensile Strength (in N/mm2)		Elongation 200 mm (in %age)
Nickel Plated Steel Wire (NPS)	0.4 to 2.5	1.5 to 5.0	Soft Quarter Hard Half Hard Hard	300-400 450-550 550-700 800-1050	20 Min 10 Min 5 Max 5 Max
Nickel Plated Copper Wire (NPC)	0.4 to 2.5	1.5 to 5.0	Soft Hard	210-300 400-500	25 Min 5 Max
Nickel Plated Bronze Wire (NPB)	0.4 to 1.0	1.5 to 5.0	Soft Hard	250-350 450-500	20 Min 5 Max

Nickel Plated Wires to other properties and specifications can also be supplied to customer specifications.

For other Lead-in-Wire raw materials (Nickel, Nickel-Copper alloy wire, Dumet wire, etc.) and lamp components, please visit : JLC Electromet for nickel alloys

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